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Old 08-19-2011, 11:56 AM
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Join Date: Aug 2011
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Default 92 Force 90hp no spark

Working on a 92 Force 90 hp model 906X92C that will not start. Has a new battery and cranks over however no spark to plugs. First thing I checked was the kill switch and that appears OK. I then pulled the flywheel and found a dislodged and cracked magnet. So I am guessing I will need a flywheel right off the bat. True statment or can I just re-glue the broken magnet back on?? Also I am wondering the condition of the stator as I have read in other forums that a busted magnet almost always takes out the stator. Also hearing that the stators inclosed in a black housing are infamous for low speed burnouts. It was suggested to also check stator voltage and I am wondering if the voltage readings are AC or DC??? Whatever the case I have (ac/dc) 98/42 volts from the blue wire and 16/4 volts from the red wire. I understand the voltage readings are supposed to be blue/red 200/20 volts respectively.

Am I on the correct troubleshooting track?? I am looking for advice on how to proceed from here and the best place to buy parts......THANKS !!!
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Old 08-24-2011, 07:10 PM
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Join Date: Feb 2011
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Default

If the magnet is still intact glue it back on 5200 works well
As for voltages the readings can only be accurately using a peak reading voltmeter or a Direct Voltage Adapter (DVA). A conventional voltmeter cannot react quick enough to give correct readings.
You can usually get a good idea of the stators condition doing a simple resistance check.
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